Downtime Loss Calculator — Changeover.com

Reduction Target

25% improvement

5%25%50%75%90%

Production Parameters

Changeovers per week A

Avg. changeover time (incl. startup) B

min

Production weeks per year C

wks

Shift length D

hrs

Value Parameters

Normal production hours / week E

hrs

Avg. production rate F

ppm

Avg. value per product G

Cost of changeover downtime H

$ /hr

Annual Impact at 25% reduction

Based on your inputs — adjust the slider above to explore scenarios

–

Total Annual Loss

–

Recoverable Value

Detailed Breakdown

Time Lost/Gained

–

minutes per year

Downtime Hours Lost/Gained

–

hours per year

Shifts Lost/Gained

–

shifts per year

Weeks Lost/Gained

–

production weeks

Units Lost/Gained

–

products not produced

Unit Value Lost/Gained

–

lost product revenue